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Roll processing

Our rollers and large-scale shafts for paper and film manufacturing produced with our high precision steel pipe processing technology accumulated over more than half a century have gained a high level of trust from paper and film manufacturers.

Manufacturing process

  • Plain pipe(Raw material pipe)

    Plain pipe(Raw material pipe)

  • External rough processing

    External rough processing

  • Internal finishing

    Internal finishing

  • Roller receptor modification

    Roller receptor modification

  • Inlay processing

    Inlay processing

  • Roller head

    Roller head

  • Insert roller head

    Insert roller head

  • Weld roller head

    Weld roller head

  • External finishing process

    External finishing process

  • Primary balance measurement

    Primary balance measurement

  • Axle finishing(Axle part finishing)

    Axle finishing(Axle part finishing)

  • >Axle finishing(Screw-thread cutting)

    Axle finishing(Screw-thread cutting)

  • Secondary balance measurement

    Secondary balance measurement

  • Inspection

    Inspection

  • Finished products

    Finished products

  • Paper roller

    Paper roller

  • Special roller external machining

    Special roller external machining

  • Large-scale shafts

    Large-scale shafts

  • Roller heads

    Roller heads

  • Roll processing
  • Roll processing
  • Roll processing

Main facilities

Machine name Manufacturer Processing capabilities Electrical-powered machines Units Remarks
Extended long scale lathe Yamazaki
Mazak
500φ×8000L 11KW 4  
Extended long scale lathe Yamazaki
Mazak
600φ×8000L 11KW 1 Super finishing installed
Super finishing installed
Extended long scale lathe Yamazaki
Mazak
500φ×6000L 11KW 1  
Hard type balancing machine
Hard type balancing machine
Nagahama
Seisakusho
2100φ×10000L 55KW 1 Diameter
2100 mm
axis diameter
40-180 mm
Boring dedicated machine(BTA system)
Boring dedicated machine
(BTA system)
Dainichi
Kinzoku
900φ×12000L 55KW 1 Roller internal finishing processing
Boring dedicated machine
(BTA system)
Dainichi
Kinzoku
500φ×8000L 44KW 1  
Boring dedicated machine
(BTA system)
Dainichi
Kinzoku
450φ×8000L 44KW 1  
NC lathe Okuma
Corporation
500φ×700L 45/57KW 2 Roller axle rough processing
Compact lathe Yamazaki
Mazak
500φ×1500L 11KW 1  
Extended long scale lathe Dainichi
Kinzoku
700φ×12000L 22KW 1 Roller external processing
Extended long scale
NC lathe
FNUCU 15T
Dainichi
Kinzoku
700φ×12000L 45/37KW 1 Roller axle parts
Precision processing
Roller diameter
up to φ900
Extended long scale lathe Dainichi
Kinzoku
700φ×6000L 22KW 1  
Extended long scale NC lathe FUNUC 20T
Extended long scale
NC lathe
FUNUC 20T
Dainichi
Kinzoku
900φ×12000L 45/37KW 1 Roller external finishing
Extended long scale NC lathe DL95
Extended long scale
NC lathe DL95
Dainichi
Kinzoku
600φ×7500L 22KW 2 Roller external finishing
Boring dedicated machine Dainichi
Kinzoku
800φ×10000L 37/30kw   Start operating in August 2008
Start operating
in August 2008

Manufacturing product categories

Paper rolls Canvas rolls Reel spool rolls Wire rolls Felt rolls General other paper rollers 
Export roller Winding roller Cylinder boring process Cylinder shaft
General lathe (internal and external trimming)

Main customers

[Paper manufacturing business]

Metso Paper Japan Co.,Ltd.
Mitsubishi Heavy Industries, Nippon Steel & Sumitomo Metal Corporation,
Kobayashi Engineering Works, Horikawa Engineering, Kinyosha Co., Ltd.,
Nomura Plating, Katsura Roller Manufacturing Co., Ltd.

[Industrial machineries]

Mitsui Engineering & Ship Bilding Co.,Ltd.
Hitachi Engineering and Services, Kubota, Kurimoto Steel, Teijin Engineering
(random order, honorific title omitted)